CASE STUDY
Western Sydney Airport Metro Tunnel
LSHF, VFD/EMC & Rubber Cable Supply
The Western Sydney Airport metro tunnel required fire-safe LSHF cabling throughout the tunnel structure and purpose-built VFD/EMC cable for the ventilation fan motor circuits. The project specified LSHF throughout — TROPAC supplied Top Cable's TOXFREE® ZH range, which carries European CPR fire classification at Cca-s1a,d1,a1 level.
CPR is not an Australian standard requirement, but it provided the project team with independently verified, internationally benchmarked fire performance well above what local standards alone require.
The ventilation fans are variable frequency drive controlled, requiring full electromagnetic screening on all motor cables. With most VFD cable on the market using PVC construction, and most LSHF cable lacking EMC screening, the project needed a single cable that met both requirements simultaneously.

Sector
Civil Infrastructure / Tunnelling
Location
Western Sydney Airport, NSW
Outcome
LSHF safety cable, VFD/EMC motor cable and rubber cable supply
Completed
2025
CLIENT
PROJECT PROCESS
CLIENT BRIEF

TROPAC supplied the full cable scope across all three application types: LSHF power cable for fixed installations throughout the tunnel, LSHF VFD/EMC cable for all ventilation fan motor circuits, and rubber cable for mobile and flexible-connection applications.
PROJECT PROCESS & PROTOTYPES
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PRODUCTS USED
- LOREM IPSUM DOLOR SIT AMET
- LOREM IPSUM DOLOR
- LOREM IPSUM DOLOR SIT CONSECTETUR ADIPISCING
- LOREM IPSUM DOLOR SIT AMET CONSECTETUR
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- LOREM IPSUM DOLOR SIT AMET
- LOREM IPSUM DOLOR CONSECTETUR
- LOREM IPSUM DOLOR SIT AMET CONSECTETUR
- LOREM IPSUM DOLOR AMET CONSECTETUR
- LOREM IPSUM DOLOR
PRODUCT NAME
PRODUCT NAME
Products supplied
- TOXFREE® ZH RZ1-K / YMz1Kf — LSHF flexible power cable
- TOXFREE® ZH N2XH Flex — LSHF XLPE power cable
- TOPDRIVE® VFD (EMC) ROZ1-K 0.6/1kV — LSHF VFD motor cable with dual EMC screen
- XTREM® H07RN-F — rubber cable for flexible connections
OUTCOME DIMENSIONS
- LTRO-A1809062-T33-TMR (2000mm High x 950mm Wide x 620mm Deep)
FINAL PROJECT DETAILS
INSTALL REQUIREMENTS
- LSHF throughout — fire-safe cable across all fixed installations
- CPR Cca-s1a,d1,a1 — European fire classification covering heat release, smoke production, flaming droplets and acidity
- VFD motor cable: full EMC screening and LSHF construction in a single product
- Single-supplier solution across all cable applications
OUTCOME DIMENSIONS
- LTRO-A1809062-T33-TMR (2000mm High x 950mm Wide x 620mm Deep)
INSTALL LOCATIONS
- Western Sydney Airport, NSW
- LSHF throughout tunnel structure — power, lighting, controls, communications
- VFD/EMC cable — ventilation fan motor circuits
- Rubber cable — mobile and flexible-connection applications
CONTACT US
SWITCH TO
CUSTOM SOLUTIONS
When standard solutions fall short, custom engineering makes the difference. Speak with our team to define, design and develop a solution aligned to your project’s exact specification.
HEAD OFFICE
19-27 Fred Chaplin Cct,
Bells Creek QLD 4551
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